In aggregate processing, wear is inevitable. Chutes, screen frames, crossmembers, and other high-wear areas are constantly exposed to abrasive material, making routine maintenance an essential part of keeping operations running efficiently.
The challenge isn’t simply replacing worn components, it’s minimizing the downtime required to do it.
That’s where TEMA ISENMANN WS 2.10 Magnetic Wear Liners offer a practical advantage. Designed for fast installation without bolts, welding, or adhesives, these polyurethane magnetic liners help aggregate producers protect critical equipment while reducing maintenance time and labor requirements.
What Are TEMA ISENMANN WS 2.10 Magnetic Wear Liners?
WS 2.10 is TEMA ISENMANN’s patented magnetic wear liner system manufactured from high-quality polyurethane. The liners attach directly to clean ferrous steel surfaces using an integrated magnetic fastening system, eliminating the need for mechanical fasteners, welding, or glue.
Because installation is so straightforward, maintenance crews can quickly replace worn liners and return equipment to service faster than with many traditional wear protection methods.
Common Applications Throughout the Plant
One of the biggest advantages of the WS 2.10 system is its versatility. The magnetic liners can be used anywhere clean steel surfaces require additional wear protection.
Common applications include:
- Screen media
- Screen tube covers
- Screen crossmember protection
- Side plate protection on modular screen decks
- Patch panels
- Chute liners
- Feed and discharge lips
- Frame protectors
- Pan liners
Their modular design also allows individual panels to be replaced as needed instead of replacing an entire wear surface, helping reduce maintenance costs and unnecessary material replacement.
Fast Installation Means Less Downtime
Every maintenance shutdown impacts production.
Traditional wear liners often require welding, cutting, bolting, or adhesives, increasing labor requirements and extending outage durations.
WS 2.10 Magnetic Wear Liners simplify the process. Once the steel mounting surface is clean, the liners simply snap into place using their magnetic attachment system. There are no specialized tools, hot work permits, or curing time required.
For operations where production schedules leave little room for extended maintenance, reducing installation time can make a significant difference.
Built for Wet and Dry Applications
Aggregate operations frequently encounter varying material conditions throughout the year.
WS 2.10 Magnetic Wear Liners are designed for both wet and dry applications and remain securely attached in both static and vibratory environments. This makes them suitable for many screening and material handling applications where consistent wear protection is critical.
Improve Maintenance Flexibility with Modular Wear Protection
Because WS 2.10 uses a modular panel design, maintenance teams have greater flexibility when addressing localized wear.
Instead of replacing an entire wear area, individual damaged panels can be removed and replaced while adjacent panels remain in service. This targeted approach helps reduce maintenance costs, simplifies repairs, and minimizes unnecessary downtime.
The bright yellow polyurethane also makes temporary patch applications easy to identify during future maintenance inspections.
Mellott Delivers Complete Wear Solutions
As a TEMA ISENMANN distributor, Mellott helps aggregate producers select wear solutions that match their equipment, operating conditions, and production goals.
Whether you’re protecting screen crossmembers, extending the life of screen decks, or looking for a faster alternative to traditional wear liners, TEMA ISENMANN WS 2.10 Magnetic Wear Liners provide a durable, efficient solution designed to keep maintenance simple and production moving.
Contact Mellott today to learn how TEMA ISENMANN WS 2.10 Magnetic Wear Liners can help reduce downtime, simplify maintenance, and extend the life of your aggregate processing equipment.
