How To Determine What Crusher Type To Use

clean crushing equipment

Rock crushers are an essential piece of equipment in the aggregate production process. There are a variety of different types of machinery that are used to create an aggregate mix, which makes it important to understand the different features and use cases for each type of rock crusher.

It is important that aggregate producers and construction managers use the right crusher for their specific needs in order to get the most out of their equipment. Each type of crusher has its own specific benefits and drawbacks that need to be taken into account when choosing between types of crushers for a project. Using the wrong type of crusher can result in money wasted, damage to the equipment, and overall loss of efficiency. Here’s a look at how to select the right rock crusher for your next project.

What Are Rock Crushers?

road asphalt pressed by machine to create a roadRock crushers are machines that smash rocks and materials to create an aggregate mixture that is used in a variety of construction projects. Aggregate is a broad term used to describe a variety of materials that are combined with a binding agent to form concrete or asphalt. The most common types of aggregate are crushed stone, gravel, and sand. Each type of aggregate has different properties that make it better suited for certain types of construction projects.

There are several types of rock crushers, including jaw crushers, cone crushers, and impact crushers. Each type has its own advantages and disadvantages and is better suited for different types of projects.

Choosing the right one is important to ensure that the aggregate produced meets the desired specifications. Producers should consult with an engineer or sales representative to determine which type of crusher is best suited for their specific applications.

Choosing the Right Types of Crushers Matters

There are a variety of different types of crushers available, and each has its own strengths and weaknesses.

Jaw crushers

The jaw crusher is one of the most commonly used crushers. It is a simple, reliable, and relatively inexpensive machine. It can handle a wide range of sizes and types of materials. However, it is not as efficient at crushing small particles as other crushers.

Cone crushers

The cone crusher is another common type. It is more efficient than the jaw crusher at demolishing small particles, but it is also more expensive. The cone crusher can handle a wide range of sizes and types of materials.

Hammer mill

road asphalt pressed by machine to create a roadThe hammer mill is used for smaller projects. It is less expensive than the cone crusher but less efficient at crushing materials. The hammer mill can handle a variety of sizes but is not as versatile as some of the other types of crushers.

Gyratory crushers

Gyratory crushers are the most common one used in the intermediate and fine crushing stages of mineral processing plants. Compared to jaw or cone crushers, gyratory crushers have a higher capacity and can handle larger feed sizes. It is also more economical to operate, requiring less power than other crushers.

Roll crushers

A roll crusher works by using two horizontal rolls. The material is fed between the two rolls and crushed as it passes through. The gaps between the rolls vary, depending on the size of the material being crushed. Roll crushers are usually used for mashing small lumps of material, such as coal and soft minerals like limestone.

Feeder breakers

Feeder breakers are an important part of the crushing process in many types of mining applications. They help to break up large chunks of material into smaller pieces that can be more easily processed by the crushers. There are a number of different types of feeder breakers that can be used in mining, each with its own advantages and disadvantages.

conveyer belt loading rocks to the be crushedOne common type of feeder breaker is the grizzly feeder. It has a series of metal bars or screens that help to break up the material as it passes through. It is a very effective way to break up large pieces of rock, but it can be less efficient at breaking up smaller pieces.

Selecting the right type of crusher for a project can be difficult, but it is important to make sure that the one you select offers the right features for the project to get the most value from the equipment and your budget.

What Is the Right Crusher for Your Next Project?

Different types of equipment work best in certain project types. For example, jaw crushers, gyratory crushers, and cone crushers are most commonly used in the aggregate production process. Depending on the type of aggregate material you need created, it is important to identify which type is the best fit. For help narrowing down selections for your next project, our team of rock crushing and aggregate experts are here to help. Call the construction pros at Mellott at 800.634.5634 to learn more about how to pick the perfect crusher.