Building on a Strong Foundation: Mellott’s New Crushing & Screening System in Progress

Mellott Systems upgrade

At Mellott, we take pride in long-term partnerships built on trust, performance, and results. One of our valued customers is once again turning to Mellott for their next step in plant modernization with the construction and installation of a comprehensive system upgrade designed to increase production capacity and efficiency.

A Proven History of Collaboration

Metso C160 primaryOur relationship with this customer began years ago with a major installation completed in 2016. At that time, Mellott supplied and installed a Metso C160 jaw crusher primary crushing station, scalping screen station, surge pile system, and overland conveyor feeding the existing processing plant. That system has delivered years of reliable performance, helping the customer meet production goals and maintain operational consistency.

A New Chapter: Expanding Capacity and Capabilities

Now, Mellott is once again on-site leading a new systems project designed to intercept the existing overland conveyor and integrate a completely new processing plant. This new setup will feature:

  • A Metso GP500S secondary crushing station

  • A Metso HP6 tertiary crushing station

  • A sizing screen station with three (3) Deister 8’ x 24’ quad-deck screens

  • Transfer and product conveyors for efficient material flow

  • An air classifying manufactured sand system to enhance product quality and control

The Goal: Higher Capacity, Greater Efficiency

The objective of this project is simple but significant:  to replace the customer’s aging processing plant with a new, higher-capacity system that can meet the demands of today’s aggregate production. Every aspectMellott Systems upgrade Conveyor system of the design and installation reflects Mellott’s commitment to delivering integrated, high-performance solutions that maximize uptime and profitability.

Trusted Expertise, Built for the Long Haul

Mellott’s experienced team continues to demonstrate what it means to be a total systems provider. Projects like this showcase our ability to blend engineering expertise, field service excellence, and industry partnerships to keep our customers moving forward.

Stay tuned for more updates as this exciting project progresses.  Contact Mellott today for your systems design and engineering needs!